Error-free recipe calculation
Manual conversions to batch size are eliminated. The software automatically converts weight proportions, densities, and tolerances and only passes approved values to the system.
Process Formulation · Industry 4.0
Process Formulation · Industry 4.0
Our platform manages complex mixing ratios, production parameters, and quality specifications in a centralized environment. From recipe definition to batch documentation, every component is digitally captured and controlled. This ensures that each batch meets the specified tolerances.
The platform combines recipe management, parameter monitoring, and quality specifications in a single user interface. Every function is designed for use in technical production lines.
Three expansion stages for the digital control of your mixing processes – from initial data capture to full automation.
Digital mapping of existing recipes with versioning and approval workflow. Suitable for companies looking to transition from paper-based processes to structured data management.
ProcessCalculation of target mixing ratios based on stored parameters. Includes plausibility checks and deviation warnings for inputs outside defined tolerance ranges.
ControlConnection to the plant control system with live display of temperature, pressure, and flow rate. Automatic logging of all batches for complete quality documentation.
IntegrationInterfaces to ERP and MES systems for seamless data exchange. Transfer of order data and feedback of production results without manual intermediate steps.
Why ProcessFormulation
Manual conversions to batch size are eliminated. The software automatically converts weight proportions, densities, and tolerances and only passes approved values to the system.
Each batch starts with the same setpoints for temperature, shear rate, and dosing sequence. Deviations are documented, keeping results traceable.
Specifications for viscosity, particle size, or pH value are directly linked to the recipe. Release occurs only when all measured values fall within the defined limits.
Changes to formulations are logged and traceable at any time. Older versions remain accessible if a batch is rejected or a customer requests an earlier specification.
Stored process steps and parameter profiles reduce setup time between product changes. Operators receive clear instructions instead of manually transferring values from tables.
All calculations, releases, and parameter changes are saved with timestamps and user IDs. This meets documentation requirements for technical production processes without extra effort.
Frequently asked questions about digital process control
The transition typically takes four to eight weeks. The key factors are preparing existing recipes and training operators. We support the process with clear milestones to ensure ongoing operations are not interrupted.
Temperature, pressure, flow rate, stirring time, and dosing sequence are recorded. The platform visualizes target and actual values in real time and immediately reports deviations. Historical trends are always available for root cause analysis.
Yes, integration is carried out via standard interfaces such as OPC-UA or Modbus. Existing control systems remain unchanged; the platform reads the relevant data and adds calculation and documentation functions.
Each batch is automatically compared against the stored specifications. Deviations are documented and trigger defined processes. This facilitates traceability and significantly reduces documentation effort.
A half-day orientation is sufficient for daily operation. We provide in-depth knowledge for administrators in a two-day workshop. The interface is designed for clear workflows, keeping the onboarding effort low.
Data is transmitted encrypted and stored on servers in Austria. Access rights can be defined per user role. Regular backups and a complete version history are part of the standard scope.
We are happy to answer further questions in a personal conversation – contact us directly.